fix(sim): text-width/render bugs, splash version, wasm-fetch error, battery lag

Code-review pass over the buzzer/sim commits turned up several real bugs,
plus two issues found afterward from manual browser testing:

Rendering (SimDisplayDriverCanvas, variants/sim/SimDisplayDriver.h + target.cpp):
- getTextWidth() measured UTF-8 BYTES (strlen()*6), not codepoints. Since
  b067e95b stopped stripping accents, any accented string now measures
  double its real width -- mis-centred titles, premature ellipsis/marquee,
  badges pushed off-screen. Now uses the real MiscFixedRenderer measurement
  (miscFixedTextWidth()), same as SH1106Display/SSD1306Display.
- Added the matching getCodepointWidth() override (O(1) single-glyph
  advance), same pattern as SSD1306Display.
- isSingleFont() was left at the base class's `false`, though this backend
  only ever renders MiscFixed -- UITask.cpp's status-bar indicator height
  keys off this (`lh-2` vs `lh`), so the sim drew it 2px taller than a real
  board.
- print() blitted the full 128x64 canvas on every call (dozens per frame,
  60fps) -- now tracks a dirty bounding box and only clears/blits the
  region actually touched.

Web Audio (buzzer bridge, index.html + mesh.html):
- No AudioContext.resume() -- a context created (or later suspended) in the
  'suspended' state (Safari/Firefox, or any browser backgrounding the tab)
  stayed silent forever. Now resumed on every gesture.
- linearRampToValueAtTime with no anchoring setValueAtTime interpolates
  from the LAST scheduled event, not "now" -- so the anti-click ramps could
  effectively snap instead of fading. Fixed with cancelScheduledValues +
  setValueAtTime(current) before each ramp.
- mesh.html: a gesture only armed the clicked instance's audio. Click A,
  send A->B, and B (the one actually meant to beep on receipt) stayed
  silent. Now any gesture arms both A and B.
- RTTTL rests (freq=0, still "playing") now explicitly hold pitch and drop
  gain instead of it happening to work by coincidence.

Misc: sim_test_get_num_contacts() was missing the g_sim_ready gate every
other sim_test_* hook has, so it could return a bogus negative count before
setup() finishes seeding num_contacts.

Splash screen missing "Solo <version>" bar: variants/sim never defined
FIRMWARE_SOLO_BUILD (every real Solo board does), so SplashScreen silently
skipped that whole line -- the sim looked like a plain non-Solo companion
build. Added -D FIRMWARE_SOLO_BUILD=1 to platformio.ini and build_wasm.sh.
Verified on a real canvas screenshot: "MESHCORE 1.17.1 / 19 Aug 2026 /
Solo v1.27".

Wasm-fetch error message: "failed to start: RuntimeError: Aborted(both
async and sync fetching of the wasm failed)" is Emscripten's own opaque
message for the single most common real cause -- the page opened via
file://...index.html instead of served over http(s) (fetch() on a local
file is blocked by CORS in both Chrome and Safari, confirmed by reproducing
the exact same error/stack via file://). Both harnesses now detect
location.protocol === 'file:' and show an actionable message with the
one-line fix instead of the raw stack trace.

Battery-set latency: SimMainBoard's battery value is an exact, instantaneous
JS-set integer (see sim_battery_set_mv()), but UITask's battery-check code
polls it every 8s and runs it through an EMA (alpha=0.2) meant to smooth a
REAL board's noisy ADC -- so a value typed into the demo UI could take tens
of seconds to visibly settle. SIM_PLATFORM now checks every 250ms and skips
the EMA (nothing to smooth), since the reading is already clean. Measured
on real canvas pixels: indicator update now lands within one screen-refresh
cycle instead of up to 8s+.

Co-Authored-By: Claude Sonnet 5 <noreply@anthropic.com>

variants/sim/SimDisplayDriver.h

@@ -250,6 +250,14 @@ public:
   int getCharWidth() const override { return 6 * _text_sz; }
   int getLineHeight() const override { return 9 * _text_sz; }
 
+  // Misc-fixed 6x9 is this backend's one and only font, exactly like a real
+  // SSD1306Display/SH1106Display built with OLED_MISC_FIXED_FONT=1 (both
+  // return true here too). UITask's status-bar indicator height keys off
+  // this (`ind_h = display.isSingleFont() ? lh - 2 : lh`, UITask.cpp) -- left
+  // at the base class's false, the sim drew that row 2px taller than the
+  // real board it's mirroring.
+  bool isSingleFont() const override { return true; }
+
   // Amber-on-black palette (a common OLED look) for LIGHT/DARK; the other
   // Color enumerators (RED/GREEN/BLUE/YELLOW/ORANGE) aren't used on the real
   // monochrome OLED boards this sim mirrors either (DisplayDriver.h's own
@@ -332,9 +340,20 @@ public:
     }, x, y, w, h, bits, (_color != DARK) ? "L" : "D");
   }
 
-  uint16_t getTextWidth(const char* str) override {
-    return str ? (uint16_t)(strlen(str) * getCharWidth()) : 0;
-  }
+  // Measured off the real MiscFixed glyph table, per CODEPOINT -- not
+  // strlen() * 6, which counts UTF-8 BYTES. Since translateUTF8ToBlocks()
+  // above stopped transliterating accents away, strings reaching here really
+  // do carry multi-byte sequences, and a byte count made every accented
+  // character measure double: mis-centred titles, text ellipsized/marquee'd
+  // far too early, right-aligned badges pushed off. Same implementation the
+  // real single-font OLED drivers use (SH1106Display::getTextWidth() ->
+  // miscFixedTextWidth()). Defined out-of-line in target.cpp for the same
+  // reason print() is -- only that TU may include MiscFixedRenderer.h.
+  uint16_t getTextWidth(const char* str) override;
+  // O(1) single-glyph advance, mirroring SSD1306Display::getCodepointWidth()
+  // -> glyphXAdvance(). The base class would otherwise re-encode the
+  // codepoint and call getTextWidth() on it.
+  uint16_t getCodepointWidth(uint32_t cp) override;
 
   // Every draw call above already lands directly on the visible canvas
   // (see the class comment) -- nothing left to flush.

variants/sim/build_wasm.sh

@@ -131,6 +131,9 @@ DEFINES=(
   # Dummy sentinel (no real pin) -- see platformio.ini's own comment on the
   # native env's identical flag.
   -DPIN_BUZZER=0
+  # See platformio.ini's native env for the same flag: without it the splash
+  # screen's "Solo <version>" bar never draws.
+  -DFIRMWARE_SOLO_BUILD=1
   -DMAX_CONTACTS=100
   -DMAX_GROUP_CHANNELS=8
 )

variants/sim/platformio.ini

@@ -33,6 +33,12 @@ build_flags =
   ; way). genericBuzzer's own #ifdef SIM_PLATFORM branch (src/helpers/ui/
   ; buzzer.cpp) never touches a real pin, so the value itself is unused.
   -D PIN_BUZZER=0
+  ; Every real board running this same ui-new/ tree builds as a Solo config
+  ; (see e.g. solo/heltec_v3/platformio.ini) -- without this, SplashScreen
+  ; (UITask.cpp) skips the whole "Solo <version>" bar under the big MeshCore
+  ; version digits, and the splash silently looks like a plain non-Solo
+  ; companion build instead of what it actually is.
+  -D FIRMWARE_SOLO_BUILD=1
   -D MAX_CONTACTS=100
   -D MAX_GROUP_CHANNELS=8
   -I variants/sim/arduino

variants/sim/target.cpp

@@ -83,17 +83,44 @@ mesh::LocalIdentity radio_new_identity() {
 class SimGfxCanvas : public Adafruit_GFX {
 public:
   uint8_t px[128 * 64];
-  SimGfxCanvas() : Adafruit_GFX(128, 64) { memset(px, 0, sizeof(px)); }
+  // Inclusive bounding box of everything plotted since the last resetDirty().
+  // Without it, print() blitted all 8192 cells on every single call -- and a
+  // busy screen makes dozens of print() calls per frame, at 60fps, so the
+  // JS-side pixel loop dominated the whole frame budget for what is usually
+  // one short row of text.
+  int dx0, dy0, dx1, dy1;
+  SimGfxCanvas() : Adafruit_GFX(128, 64) { memset(px, 0, sizeof(px)); resetDirty(); }
+  void resetDirty() { dx0 = 128; dy0 = 64; dx1 = -1; dy1 = -1; }
+  bool isDirty() const { return dx1 >= dx0 && dy1 >= dy0; }
   void drawPixel(int16_t x, int16_t y, uint16_t color) override {
     if ((unsigned)x >= 128 || (unsigned)y >= 64) return;
     px[y * 128 + x] = (color != 0) ? 1 : 0;
+    if (x < dx0) dx0 = x;
+    if (x > dx1) dx1 = x;
+    if (y < dy0) dy0 = y;
+    if (y > dy1) dy1 = y;
   }
 };
 
+// Real MiscFixed metrics, same source of truth the glyph plotting above
+// uses -- see SimDisplayDriver.h for why these are here and not inline.
+uint16_t SimDisplayDriverCanvas::getTextWidth(const char* str) {
+  return str ? miscFixedTextWidth(str, _text_sz) : 0;
+}
+
+uint16_t SimDisplayDriverCanvas::getCodepointWidth(uint32_t cp) {
+  return miscFixedXAdvance(cp, _text_sz);
+}
+
 void SimDisplayDriverCanvas::print(const char* str) {
   if (!str) return;
   static SimGfxCanvas gfx;
-  memset(gfx.px, 0, sizeof(gfx.px));
+  // Only the previously-dirtied region needs clearing, not all 8 KB.
+  if (gfx.isDirty()) {
+    for (int y = gfx.dy0; y <= gfx.dy1; y++)
+      memset(&gfx.px[y * 128 + gfx.dx0], 0, (size_t)(gfx.dx1 - gfx.dx0 + 1));
+  }
+  gfx.resetDirty();
   gfx.setCursor(_cursor_x, _cursor_y);
   // color arg is just our own internal "lit" marker (1) -- the real on-screen
   // amber/black choice is applied once at blit time below, from _color, same
@@ -105,20 +132,23 @@ void SimDisplayDriverCanvas::print(const char* str) {
 
   // startFrame() already blanks the whole canvas to black every frame, so
   // only the lit pixels need drawing here -- unlit buffer cells are already
-  // correct background. One EM_ASM call blits the whole 128x64 buffer
-  // (reading it directly out of wasm memory, same pattern as drawXbm()
-  // below) rather than one call per glyph pixel.
-  EM_ASM({
-    if (!Module.__simCtx) return;
-    var ctx = Module.__simCtx;
-    var buf = $0;
-    ctx.fillStyle = UTF8ToString($1) === 'L' ? '#ffb000' : '#000';
-    for (var y = 0; y < 64; y++) {
-      for (var x = 0; x < 128; x++) {
-        if (HEAPU8[buf + y * 128 + x]) ctx.fillRect(x, y, 1, 1);
+  // correct background. One EM_ASM call blits the buffer (reading it directly
+  // out of wasm memory, same pattern as drawXbm() below) rather than one call
+  // per glyph pixel, and only over the rows/columns this string actually
+  // touched rather than the full 128x64.
+  if (gfx.isDirty()) {
+    EM_ASM({
+      if (!Module.__simCtx) return;
+      var ctx = Module.__simCtx;
+      var buf = $0;
+      ctx.fillStyle = UTF8ToString($5) === 'L' ? '#ffb000' : '#000';
+      for (var y = $2; y <= $4; y++) {
+        for (var x = $1; x <= $3; x++) {
+          if (HEAPU8[buf + y * 128 + x]) ctx.fillRect(x, y, 1, 1);
+        }
       }
-    }
-  }, gfx.px, (_color != DARK) ? "L" : "D");
+    }, gfx.px, gfx.dx0, gfx.dy0, gfx.dx1, gfx.dy1, (_color != DARK) ? "L" : "D");
+  }
 
   // Same external contract as every other DisplayDriver backend here (see
   // SimDisplayDriver's own ASCII print()): only _cursor_x advances by the

variants/sim/web/index.html

@@ -189,6 +189,26 @@
       console[level] = (...args) => { orig(...args); log('[js] ' + args.join(' ')); };
     }
 
+    // Emscripten's own "both async and sync fetching of the wasm failed" is
+    // near-unreadable to anyone who hasn't debugged this exact runtime
+    // before. Its single most common real-world cause: the page was opened
+    // directly (double-clicked, file://...index.html) instead of served
+    // over http -- `fetch()` on a local file is blocked by CORS in both
+    // Chrome and Safari, with no server-side fix possible (it's the browser
+    // refusing the request, not a missing/misnamed file). Detect that
+    // specific case and say so plainly; anything else, show the raw error
+    // so it's at least visible instead of silently swallowed.
+    function reportBootFailure(err) {
+      console.error(err);
+      if (location.protocol === 'file:') {
+        statusEl.textContent = 'error: this page must be served over http(s), not opened as a file:// URL '
+          + '(the browser blocks the wasm fetch either way). Run e.g. '
+          + '"cd variants/sim/web && python3 -m http.server 8080" and open http://localhost:8080/index.html instead.';
+      } else {
+        statusEl.textContent = 'error: failed to start the wasm module -- ' + err + ' (see devtools console for detail).';
+      }
+    }
+
     if (typeof MeshCoreSim !== 'function') {
       statusEl.textContent = 'error: build/meshcore_sim.js missing or failed to load -- run variants/sim/build_wasm.sh first.';
     } else {
@@ -226,8 +246,17 @@
         // unavoidable limitation any embedded page with boot sound has.
         let audioCtx = null, buzzOsc = null, buzzGain = null, buzzWasPlaying = false;
         function ensureAudio() {
-          if (audioCtx) return;
+          // Not just "create once": a context can also be created in, or later
+          // fall back to, the 'suspended' state (Safari/Firefox start it
+          // suspended even inside a gesture handler; any browser may suspend
+          // it again when the tab is backgrounded). Without resuming it here
+          // on every gesture, the oscillator keeps running silently forever.
+          if (audioCtx) {
+            if (audioCtx.state === 'suspended') audioCtx.resume();
+            return;
+          }
           audioCtx = new (window.AudioContext || window.webkitAudioContext)();
+          if (audioCtx.state === 'suspended') audioCtx.resume();
           buzzOsc = audioCtx.createOscillator();
           buzzGain = audioCtx.createGain();
           buzzGain.gain.value = 0;
@@ -245,6 +274,17 @@
         // silence regardless of what's "playing" (mutes without touching the
         // sim's own note-advance timing).
         const BUZZER_GAIN = [0, 0.02, 0.05, 0.09, 0.15];
+        // A linear ramp interpolates from the PREVIOUS automation event, not
+        // from "now" -- with no event anchoring the curve's start, a ramp
+        // scheduled long after the last one effectively snaps to its target
+        // instead of easing over the requested few ms, which is exactly the
+        // click the ramp was meant to avoid. Anchoring at the current value
+        // first makes the short fade real.
+        function rampGain(target, seconds, now) {
+          buzzGain.gain.cancelScheduledValues(now);
+          buzzGain.gain.setValueAtTime(buzzGain.gain.value, now);
+          buzzGain.gain.linearRampToValueAtTime(target, now + seconds);
+        }
         function pollBuzzer() {
           if (!audioCtx || !Module || !Module._sim_buzzer_is_playing) return;
           const playing = Module.ccall('sim_buzzer_is_playing', 'number', [], []) === 1;
@@ -252,10 +292,12 @@
           if (playing) {
             const freq = Module.ccall('sim_buzzer_freq_hz', 'number', [], []);
             const vol = Module.ccall('sim_buzzer_get_volume', 'number', [], []);
-            buzzOsc.frequency.setValueAtTime(freq > 0 ? freq : 440, now);
-            buzzGain.gain.linearRampToValueAtTime(freq > 0 ? BUZZER_GAIN[vol] || 0 : 0, now + 0.005);
+            // freq 0 is a real RTTTL rest ('p') -- still "playing", just
+            // silent, so hold the last pitch and drop the gain instead.
+            if (freq > 0) buzzOsc.frequency.setValueAtTime(freq, now);
+            rampGain(freq > 0 ? (BUZZER_GAIN[vol] || 0) : 0, 0.005, now);
           } else if (buzzWasPlaying) {
-            buzzGain.gain.linearRampToValueAtTime(0, now + 0.01);
+            rampGain(0, 0.01, now);
           }
           buzzWasPlaying = playing;
         }
@@ -414,10 +456,7 @@
           const result = Module.ccall('sim_test_login_first_repeater', 'number', ['string'], [pw]);
           log(`login request result=${result} (1=sent,0=send failed,-1=no contact yet; actual accept/reject is async -- check the Admin screen)`);
         });
-      }).catch((err) => {
-        statusEl.textContent = 'failed to start: ' + err;
-        console.error(err);
-      });
+      }).catch(reportBootFailure);
     }
   </script>
 </body>

variants/sim/web/mesh.html

@@ -429,9 +429,23 @@
       // -- currentInst(key) below always resolves the live one, so a reset
       // instance's sound keeps working against the same AudioContext.
       const buzzAudio = {};
+      // Any gesture anywhere on the page arms BOTH companion instances, not
+      // just the one that was clicked: the whole point of this demo is that A
+      // sends and B *beeps on receipt*, so waiting for a separate gesture on
+      // B's own panel would leave the receiving side silent in exactly the
+      // scenario the page exists to show.
+      function ensureAudioAll() { ensureAudio('A'); ensureAudio('B'); }
       function ensureAudio(key) {
-        if (key === 'R' || buzzAudio[key]) return;
+        if (key === 'R') return;
+        // Also resume, not just create: a context can start suspended
+        // (Safari/Firefox) or be suspended again when the tab is
+        // backgrounded, and would then stay silent forever. See index.html.
+        if (buzzAudio[key]) {
+          if (buzzAudio[key].ctx.state === 'suspended') buzzAudio[key].ctx.resume();
+          return;
+        }
         const ctx = new (window.AudioContext || window.webkitAudioContext)();
+        if (ctx.state === 'suspended') ctx.resume();
         const osc = ctx.createOscillator();
         const gain = ctx.createGain();
         gain.gain.value = 0;
@@ -442,6 +456,14 @@
         buzzAudio[key] = { ctx, osc, gain, wasPlaying: false };
       }
       const BUZZER_GAIN = [0, 0.02, 0.05, 0.09, 0.15];
+      // See index.html's rampGain(): a linear ramp interpolates from the last
+      // scheduled event, so it needs an anchor at the current value to
+      // actually fade rather than snap.
+      function rampGain(b, target, seconds, now) {
+        b.gain.gain.cancelScheduledValues(now);
+        b.gain.gain.setValueAtTime(b.gain.gain.value, now);
+        b.gain.gain.linearRampToValueAtTime(target, now + seconds);
+      }
       function pollBuzzer(key) {
         const b = buzzAudio[key];
         const inst = currentInst(key);
@@ -451,10 +473,11 @@
         if (playing) {
           const freq = inst.mod.ccall('sim_buzzer_freq_hz', 'number', [], []);
           const vol = inst.mod.ccall('sim_buzzer_get_volume', 'number', [], []);
-          b.osc.frequency.setValueAtTime(freq > 0 ? freq : 440, now);
-          b.gain.gain.linearRampToValueAtTime(freq > 0 ? (BUZZER_GAIN[vol] || 0) : 0, now + 0.005);
+          // freq 0 is a real RTTTL rest ('p'): still playing, just silent.
+          if (freq > 0) b.osc.frequency.setValueAtTime(freq, now);
+          rampGain(b, freq > 0 ? (BUZZER_GAIN[vol] || 0) : 0, 0.005, now);
         } else if (b.wasPlaying) {
-          b.gain.gain.linearRampToValueAtTime(0, now + 0.01);
+          rampGain(b, 0, 0.01, now);
         }
         b.wasPlaying = playing;
       }
@@ -470,7 +493,7 @@
         let timer = null, longFired = false;
         btn.addEventListener('pointerdown', (e) => {
           e.preventDefault();
-          ensureAudio(key);
+          ensureAudioAll();
           longFired = false;
           timer = setTimeout(() => { longFired = true; sendKeyLongPress(currentInst(key), code); }, LONG_PRESS_MS);
         });
@@ -650,7 +673,7 @@
         const code = resolveKey(e);
         if (code === null) return;
         e.preventDefault();
-        ensureAudio(focusedKey);
+        ensureAudioAll();
         if (keyHold.has(e.key)) return;
         const state = { longFired: false };
         state.timer = setTimeout(() => { state.longFired = true; sendKeyLongPress(currentInst(focusedKey), code); }, LONG_PRESS_MS);
@@ -672,8 +695,22 @@
     }
 
     main().catch((err) => {
-      log('FATAL: ' + err);
       console.error(err);
+      // Emscripten's "both async and sync fetching of the wasm failed" is
+      // near-unreadable on its own -- its single most common real-world
+      // cause is opening this page directly (file://...mesh.html) instead
+      // of serving it over http(s): `fetch()` on a local file is blocked by
+      // CORS in both Chrome and Safari, with no server-side fix (it's the
+      // browser refusing the request, not a missing/misnamed file). See
+      // index.html's matching reportBootFailure() for the single-instance
+      // harness's version of this same check.
+      if (location.protocol === 'file:') {
+        log('FATAL: this page must be served over http(s), not opened as a file:// URL '
+          + '(the browser blocks the wasm fetch either way). Run e.g. '
+          + '"cd variants/sim/web && python3 -m http.server 8080" and open http://localhost:8080/mesh.html instead.');
+      } else {
+        log('FATAL: ' + err);
+      }
     });
   </script>
 </body>